This is a pre-cut ply kit that has everything you need to line and insulate your van floor before adding your shiny new vinyl flooring. This kit is compatible with a VW T5 short wheel base with a left side sliding door (UK van). The kit includes a 12mm ply floor (in 3 pieces), 2.5m of insulation foam, metal strip for the cab edge and correct length self tapping screws. Typically it takes us a couple of hours to fit the floor - and that's mainly cutting and putting down the insulation foam!
The 12mm Ply Floor
The 12mm ply campervan floor is cut specifically for T5 short wheel base campervan conversions and comes in 3 pieces for ease of handling. Smooth joints between the 3 pieces are achieved by CNC cutting and pairs of screw-down points at either side of the join. The floor has pre-drilled screw-down holes which have been carefully located to pick up the ridges in your van floor to avoid any brake pipes etc, whilst the recessed holes ensure a flat finish. The plywood floor in this kit extends underneath the cab rubber floor mat, so we include a metal strip to hide the join for a clean finish.
All our plywood is precision cut by a robot called ‘Arnie’ (when we get a quiet day we'll upload a video of him at work!).
Foam Insulation with Adhesive Backing
The floor kit comes with 2.5 metres of thermal insulation foam. This is a sufficient amount for you to cut to shape and stick in the voids under your new campervan floor. Our 7mm foil backed insulation foam is pre-glued for quick application. We have put together some instructions which show exactly where to put the insulation to get the best use. These can be found under the downloads section of this page.
If you have a VW T6, the plywood will still fit, however the pre-drilled holes will not line up the same and so you will need to drill additional fixing holes yourself. This is because there is a very slight difference in the floor 'rib' position in a T6 compared to a T5.
- 3-piece 12mm plywood floor with pre-drilled recessed holes
- Self-tapping screws (of the correct length)
- Metal strip for the cab edge to hide the join
- 2.5m insulation foam with adhesive backing
Not included (Optional extras)
If you’re looking to complete your campervan floor lining in one go, then we also have all the other items needed to complete the job with precision. Firstly, a replacement OEM side doorstep to accommodate the 12mm ply floor gives a neat and tidy finish and secondly, a replacement rear door trim (for tailgate or barn doors) is available. The plywood in this kit is cut perfectly with to accommodate these products.
To fit the Kiravans floor kit you will only need a powered screwdriver (with Phillips bit) for the self-tapping screws and finishing vinyl to cover the lining - see our flooring page for a choice of pre-cut flooring in various colours and finishes.